Zhongtuo Arching Machine
Zhongtuo roofing sheet machine hydraulic arching machine represents a breakthrough in architectural material processing, combining precision engineering with automated efficiency. This report examines its core functions, technological advantages, and industry applications.
1. Core Functions
Automated Arch Formation: Processes flat ceramic/concrete tiles into arched profiles with hydraulic pressure up to 200 tons, achieving curvature accuracy of ±0.5mm.
Multi-Parameter Control: Adjustable bending angles (15°-60°) and speed (3-8 seconds per tile) via PLC interface.
Material Compatibility: Handles tiles with thicknesses of 5-20mm and widths up to 500mm without surface damage.
Dual-Mode Operation: Supports both simple linear arches and complex S-curves for diverse architectural designs.
2. Technological Advantages
2.1 Enhanced Durability
Patented blade fixation system extends component lifespan by 3-5 years compared to screw-mounted alternatives.
Cast-iron frame with diagonal bracing ensures stability during high-frequency operation (800-1,200 tiles/hour).
2.2 Precision Engineering
Gearbox transmission reduces startup/shutdown downtime by 30%, maintaining ±0.3mm dimensional tolerance.
Integrated 1440Hz PWM-controlled hydraulic system eliminates material slippage during processing.
2.3 Automation Integration
Servo-driven tracking cutting synchronizes with tile movement (40m/min max speed), reducing waste by 15%.
Automatic stacking system with 6-meter conveyor (customizable) minimizes manual handling.
3. Competitive Edge
Efficiency: Processes 3x faster than conventional roll-forming machines.
Customization: Offers OEM/ODM services including voltage adaptation (220V-480V) and multilingual interfaces.
Certifications: Complies with CE, UL, and ISO standards for global market deployment.
4. Industry Applications
Residential Roofing: Produces earthquake-resistant arched tiles for Mediterranean-style villas.
Commercial Projects: Mass-produces uniform curves for stadium canopies and airport terminals.
Green Buildings: Compatible with solar-integrated roofing systems.
Conclusion
Zhongtuo’s roll forming machine redefines roofing manufacturing through hydraulic precision and scalable automation, serving as a cornerstone for modern architectural innovation.
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