Description:A metal stud roll forming machine is a specialized piece of equipment used in the construction industry to manufacture metal studs or framing components for buildings. Metal studs are often used as an alternative to traditional wood framing in commercial and residential construction because they are lightweight, durable, and non-combustible. These roll forming machines are designed to produce consistent and precise metal studs in various sizes and profiles.
High Speed Automatic Drywall Steel Stud Rolling Forming Machine
This ZTRFM Drywall machine forms studs and track that use approximately 20% less material than the standard studs. PS800-light gauge type Steel Stud and track Roll forming machine makes the profile per the sketch below. This machine roll forms 1 5/8”- 2 ½”- 3 5/8″- 4” and 6″ Studs and track in a nonstructural type profile.
This machine is capable of roll forming steel from 26 to 24 gauge. The machine can be setup to form studs having a 1 ¼” or a 1 7/16” flange.
ZTRFM includes the capability of Knurled surfaces on 24-26 gauge stud and track faces to assist screw fixing by stopping slipping and damage to material applied. The machine will handle minimum thickness of 30 gauge (0.015”) and a maximum thickness of 24 gauge (0.027) and mechanical strength of 57 KSI.
Additional Stud & Track Kit Options:
1 5/8″ (41.3mm) Stud & Track Kit (26 to 20 gauge)
Option to Add 2 ½” x 1 7/16″ with a .375 Lip
Here is one drawing profile and finished product:
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Product details:
A proven interior steel stud solution; ZTRFM Interior Drywall products are manufactured under ISO 9001 and ISO 14001 certified Quality and Environmental management systems. Featuring a wide range of components, ZTREM Interior Drywall Studs are rolled from China made steel. The ZTRFM Interior Drywall systems are available in:
1/5/8″, 2-1/2″, 3-5/8″, 4″ and 6″ wide steel stud sizes
Design thicknesses from 0.0155 – 0.0346
15, 18, 19, 30, 33 Mils Solutions
What is the Drywall Steel Stud？
ZTRFM Steel Stud Framing Systems are engineered to provide durability and versatility that meets your design criteria. With a wide range of internal wall framing for drywall applications, ZTRFM has the framing system to suit your requirements.
High Speed Automatic Drywall Steel Stud Rolling Forming Machine
Here's how a typical metal High Speed Automatic Drywall Steel Stud Rolling Forming Machine works:
1. Material Feeding: The machine is loaded with a coil of metal strip or sheet, typically made of galvanized steel or other similar materials. The coil is unwound, and the metal strip is fed into the roll forming machine.
2.Roll Forming: The heart of the machine is a series of rolls or rollers that gradually shape the metal strip into the desired stud profile. These rollers are carefully designed to bend and shape the metal without causing any damage or deformities.
3.Cutting: Once the metal strip has been formed into the desired shape, a cutting mechanism is used to cut the studs to the desired length. Some machines incorporate a flying cut-off system, which allows for continuous production without stopping the machine.
4. Stacking and Collection: The finished metal studs are then stacked or collected for further processing or packaging. Depending on the machine's design, the studs may be automatically stacked or require manual handling.
5.Quality Control: Many metal stud roll forming machines have built-in quality control mechanisms to ensure that the produced studs meet the required specifications and standards. This can include measuring the dimensions of each stud and checking for any defects.
Working flow: 3 ton double head decoiler --cage loop-->80 ton YangLi punching machine- cage loop --main rolling forming machine-stud and track punching--> convey table and stacker.
Application:
Metal stud roll forming machines can be customized to produce various types of metal studs, including standard studs, track studs, and other profiles used in construction. These machines offer several advantages, including high production efficiency, cost-effectiveness, and the ability to produce studs with consistent dimensions.
In the construction industry, metal studs are commonly used for framing walls, ceilings, and partitions. They offer advantages such as ease of installation, resistance to moisture and pests, and compatibility with various building systems. Metal stud roll forming machines play a crucial role in ensuring the availability of these essential building components.
