High Speed High Rib 30 Roofing Sheet Roll Forming Machine
High Rib 30 is one of the more economical profiles. Haveing excellent spanning capacity is the largest advantage of this profile. The high rib profile designed to perform at minium recommended roof pitch of 2"and provides an excellent water-discharge capacity.
A unique combination of efficient coverage and striking profile bring out the best in any building project. It offers economical as well as attractive solution for roofing and wall cladding needs.
, it is popular type in American market. The profile drawing as below.
Tecnnical Parameter
Series | Details | Parameter |
Product sheet | Raw material | Color coated/Galvanized mild steel |
Material thickness | 0.3-0.8 mm | |
Feeding width | 1000mm | |
Effective width | 750mm | |
Sheet cutting length | Adjustable |
The Work Flow of the forming production line
Roll Forming Machine Feature
1.Control system support multi orders input.
2.Steady working condition and low failure rate to improve the production.
3.Simple installation and maintainence.
5T Hydraulic Decoiler
Hydraulic Decoiler | Work type: The decoiler expands and shrinks by hydraulic and fit to the inner diameter of coils. Motor drives the coils running and can do forward and do the decoiling with tension. |
Structure: Welding by the steel plates and porfiled bar.basic frame | |
Loading capacity: 5 tons | |
Inner diameter: 508-610mm | |
Coil width: 1200mm | |
Brake system: pneumatic brake system |
The Main Forming Machine
Roll forming machine | Feeding device | One set guiding roller |
Steel plate welded platform to carry the sheet and feed into roll forming system | ||
Feeding width is adjustable with the handle wheels | ||
Rolling shaft | Shaft material:45# STEEL | |
Shaft diameter: 80 mm | ||
Tempering treatment to prevent deformed and improve hardness. | ||
Roller | 45# steel | |
Chromed treatment, improve the hardness and prevent abrasion, anti corrosion increase of service life | ||
Rolling station | 19 rolling stations | |
Work speed | up to 40m/min | |
Machine structure | castiron archway structure | |
Machine basic frame | 500# H steel welded | |
Work power | 7.5 kw | |
Rolling spacer | Anti rusty treatment | |
Pull rod | Anti rusty treatment | |
Transmission | By gearbox | |
Noted: please fill the lube regularly |
PLC Control System
Control system | Frequency brand | Delta (original) |
PLC brand | Delta (original) | |
Frequency brand | Delta (original) | |
Screen type | Touch screen, also have buttons on the panel | |
Screen language | English/Chinese | |
Cut command | Yes | |
Profile length set-up | Yes | |
Batch quantity program | Yes | |
Low pressure electric part | Schneider brand | |
Encode | Omron brand | |
Tip | please do the waterproof and damp proof work well if the machine is not used for a long time | |
Please restart the machine and try all the functions each two weeks, to prevent the electrical parts getting aging | ||
Remark | Support multi orders input,ensure the machine can work continuously according to different request without stop | |
All the electrical parts are branded with a high quality, it can be fixed easily if damaged. Because you can find these again in any area of the country and it’s a standard parts. |
Hydraulic Cutting System
Cutting system | Work type | Hydraulic cutting |
Driving method | By pillar type Cylinder | |
Cutting device structure | Pillar type | |
Noted: please fill the lube before start the machine the first time | ||
Hydraulic motor power | 5.5 kw | |
Hydraulic oil | Hydraulic oil number: 46# | |
Quantity: around 100 Litre | ||
Maintain: change the hydraulic oil every 2 years | ||
Cooling method | Equipped with fan on the tank, in case the oil temperature getting hot when the machine working for hours continuously, ensure the hydraulic oil in a constant temperature to have enough power for cutting device | |
Cutter material | GB-Cr12 with heat treatment | |
Cutting length tolerance | ±1mm/3m | |
Cutting feature | Steady and safe working condition | |
Oil tube and wires connection | All the tubes and wires will be marked by the numbers or letters, so that it will be very easy to connect for the new. | |
Remark | It’s better that stop the machine for 30 minutes every 4-5 hours, if the temperature is high.If the weather is cold, please start the pump first for 5 minutes to heat the hydraulic oil, then do the cutting work. |
6m Automatic Stacker
Product table | Length | 6 meters*2 |
Automatic stacker for reception of the cut profiles: included allows free unloading of each cut profile and automatic placement on the stack of previously made products, total unit length after assembly- at least 12 meters. |