Strut Channel Roll Forming Machine Drive By Gear Box 2.5mm Thickness
Slotted strut Channel Roll Forming Machine is a specialized equipment for producing solar photovoltaic stents. It processes metal materials into the desired bracket profiles through cold bending and molding techniques.
These molding machines usually have a highly automated production process, which can improve production efficiency and product quality.
Here is a profile pictures:
1 | Suitable Material | GI |
2 | Width of the raw material | Base on profile |
3 | Thickness | 1.5-2.5mm |
2.The Chart of Process Flow
Uncoiler— Flatten—Servo Feeding& punching—Roll Forming—Rectify—Fly Saw Cutting—Out table
Strut Channel Roll Forming Machine Drive By Gear Box 2.5mm Thickness
Specification of Components
No | Technical Specification & Remark | |
1 | 3T manual un-coiler
| · Width of feeding: 350mm · Capability: 3 Ton · Bound of expand &fight: 380mm—520mm · Mode of expand &fight: inner expand &fight by manual · Quantity:1 |
2 | Leveling part
| · Flattener roller: upper is 4 rollers, down is 5 stations(total is 9 rollers) · Diameter of flattened shaft:￠70mm, material is 40CR, hardening and tempering · Max leveling raw material width: 300mm · Leveling raw material thickness: 1-2.5mm · Power: 4KW AC motor |
3 | Servo feeding& punching machine
| · Servo feeding system · This system adopt servo feeding to make high speed and precision · Servo power: 2.9KW · Servo brand: YASKAWA · Quantity: 1 · 80T JH21-80 punching machine · Punching station: 1 station with 6 holes · Punching model: punching press · Punching tooling base material: JIS S45C steel · Punching tooling set material: SKD11 · Number of punching mould: 1set · Punching dies material: SKD11 · Hardness of punching tooling set: HRC58-62 · Max punching sheet width: 300mm · Punching machine carrying capacity 80T · Brand of punching machine: Yang Li · Main motor power: 7.5KW, Siemens · Punching control cabinet: available |
4 | Roll forming
| · Roll station:26stations +1 station of torque head · Roller material: Cr12 with heat treatment, HRC 58-82, surface with chrome · Shaft diameter: ￠85mm material: 40CR, HRC 250-280 · Main motor: 45KW · Forming speed: 15-20m/min · Machine drive part will be covered with protective cover |
5 | Fly saw cuttings system
|
· Cutting after forming: Cut the sheet after roll forming to required length · Material of blade: Cr12MOV, 58-62 HRC hardness · Cutting power by hydraulic,7.5KW · Servo power: 3KW Yaskawa · Working pressure:16Mpa · Cutting and servo in the middle under cutting · Length measuring: Automatic encoder length measuring · Tolerance of length: +/- 1.0mm for each piece end product |
6 | Computer Control Cabinet
|
· Programmable setting of profile length and quantity · Operating system language: English and Chinese · Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase · Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved · Length inaccuracy can be amended easily. · Control panel: Button-type switch and touch screen · Unit of length: millimeter · PLC: Siemens · HMI: MCGS |
